| Ref |
Industry |
Application |
Summary |
| BIO-002 |
Biotechnology |
Bioprocess Pilot Plant |
Control, monitoring, trending and reporting of over 30 fermentors. |
| BIO-001 |
Biotechnology |
Cell Culture Lab SCADA System |
PLC and SCADA system to control cell culture process. |
| BIO-003 |
Biotechnology |
Paperless Data Collection / Historian System |
Collection of both manual and automatically generated process data for statistical analysis in a true “paper-on-glass” environment. |
| CPG-001 |
Consumer Package Goods |
Plant Production Reporting System |
System for monitoring plant performance rolled out to over 40 plants worldwide. |
| COS-001 |
Cosmetics |
Preweigh and Flexible Batch Automation |
Control of weighing, dispensing and label printing, along with recipe control of the production process. |
| EGY-001 |
Energy Distribution |
Cogeneration Control System |
A major educational institution contracted ACC to implement a PLC-based control system for their campus-wide cogeneration plant. |
| EGY-002 |
Energy Distribution |
Substation Automation |
ACC has automated over 50 substations for a major utility company. The implementation includes local and remote monitoring and control of substations along with monitoring of equipment for preventative maintenance purposes. |
| FAF-002 |
Flavor & Fragrance |
Flexible Batch Manufacturing System |
ACC implemented S-88 batching software for this manufacturer. |
| FAF-001 |
Flavor & Fragrance |
In-process Weighing and Material Tracking System |
This implementation of a plant-wide weighing and material tracking system linked this company’s shop floor to its top floor and was the winner of software strategies magazine “Enterprise Integration of the Year” award! |
| FAB-001 |
Food & Beverage |
Scheduling and Material Distribution System |
Control of the automated material distribution system through sophisticated algorithms optimize movement of material throughout the plant was provided to this food manufacturer. |
| MET-001 |
Metals |
Control System for Annealing Furnace |
PLC and HMI control of a high temperature annealing furnace for processing powdered metals |
| PAP-001 |
Paper |
Machine Control – paper slitting machines / material handling |
High-speed machine for slitting paper with robotic unloading and palletizing. |
| PHM-003 |
Pharmaceutical |
Automated Enzyme Skid for Biopurification Process |
ACC automated a skid with a tightly integrated PLC-SCADA-Historian system and an industrial workstation. |
| PHM-008 |
Pharmaceutical |
Centrifuge “Standard Module” Control System |
Working with a manufacturer of high-end centrifuges and a major pharmaceutical company, ACC developed a standard recipe and control system to be utilized on this equipment throughout the company. |
| PHM-002 |
Pharmaceutical |
Delta V System for Vaccine Manufacturing |
As part of an effort to ensure 21 CFR Part 11 compliance, ACC implemented a DCS system to control and monitor a formulation and filling operation. |
| PHM-001 |
Pharmaceutical |
Flexible Batch System for Penicillin Manufacturin |
ACC implemented PLC control, an S-88 batch engine along with trending, reporting and system validation. |
| PHM-006 |
Pharmaceutical |
Hydrogenation Laboratory |
This research and manufacturing lab was upgraded to latest PLC and SCADA technology and includes remote monitoring and alarming to off-site locations. |
| PHM-004 |
Pharmaceutical |
Interface to Bioprocess Database Management System |
Large amounts of process production data are captured and linked to the manufacturers Oracle-based data repository for long term storage and analysis |
| PHM-007 |
Pharmaceutical |
Medical Diagnostics Manufacturing Facility |
This manufacturer of diagnostic test kits built a new facility and contracted ACC to implement the plant-wide control system. The project included all life-cycle documentation and system validation. |
| PHM-005 |
Pharmaceutical |
Multi-Scale Organic Pilot Plant |
Over 3000 I/O points and 20 HMI workstations were included in this plant-wide implementation. A complex CIP system was also implemented uniquely with an S-88 batch engine. |
| PHM-011 |
Pharmaceutical |
Plant-wide Batch Automation System, includes electronic work instructions |
Three S-88 batch engines, along with an on-line work instruction system were implemented in this plant to drive productivity, quality and compliance in the manufacturing operation. |
| PHM-009 |
Pharmaceutical |
Plant-wide Bulk Chemical Manufacturing Automation |
PLC and SCADA systems were implemented to control this 3000 I/O system. |
| PHM-010 |
Pharmaceutical |
USP Water |
PLC-based control of the storage, generation and distribution of USP water throughout the facility |
| WTR-001 |
Water Distribution |
Central SCADA System for Water Distribution |
A central SCADA system was implemented by ACC to monitor remote pumping stations throughout the water district via licensed band radios. |
| WTR-002 |
Water Distribution |
Water Supply Expansion for NY State Municipality |
This municipality contracted ACC to provide a PLC and SCADA system for their water system expansion. |
